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The First Step to Shipping a Chopper? Remove the Blades.

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The First Step to Shipping a Chopper? Remove the Blades.

Short | 03:36

When a high-tech helicopter like the Sikorsky S-92 needs to be transported on a cargo plane, it's crucial that every rotor blade is dismantled and stowed away with care. That's because each one costs over $200,000.

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More About This episode

The Sikorsky S-92 is the ultimate search and rescue helicopter, a high-tech, all-weather machine. The Shetland Coastguard is eagerly awaiting the arrival of one but it's still in a Pennsylvania factory 3,500 miles away. That's too far for a chopper to fly alone, so it's going to need an escort. Enter the Antonov 124, a Cold War warrior with record-breaking cargo capabilities. Antonov is big, but so is the Sikorsky S-92, an eight-ton beast. Can a team of engineers squeeze this $30 million aircraft in and get her to the Shetlands unscathed?

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